Nut Former Equipment
A fully automatic hot forging line for high-volume production of hex nuts, flange nuts, and bearing rings from M6 to M64.
Product Specification
|
MODEL |
160K-3 |
160K-3G |
200K-3 |
200K-3G |
250K-3 |
250K-3G |
315K-3 |
315K-3G |
400K-3 |
400K-3G |
|
MAX CLAMP DIAMETER(mm) |
55 |
55 |
60 |
60 |
70 |
70 |
85 |
85 |
100 |
100 |
|
MAX CLAMP HEIGHT(mm) |
50 |
50 |
60 |
60 |
60 |
60 |
75 |
75 |
80 |
80 |
|
SPEED(PCS/min) |
35-45 |
35-45 |
30-40 |
30-40 |
25-35 |
25-35 |
20-30 |
20-30 |
20-30 |
20-30 |
|
HEIGHT ADJUSTING RANGE(mm) |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
|
BEAM LIFTING HEIGHT DURING WORKING |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
|
STROKE(mm) |
170 |
170 |
220 |
220 |
250 |
250 |
250 |
250 |
300 |
300 |
|
TOP TABLE DIMENSION(mm)L*W*H |
700 * 660 * 60 |
700 * 660 * 60 |
800 * 700 * 80 |
800 * 700 * 80 |
800 * 750 * 90 |
800 * 750 * 90 |
800 * 750 * 100 |
800 * 750 * 100 |
1000 * 750 * 110 |
1000 * 750 * 110 |
|
DOWN TABLE DIMENSION (mm)L*W*H |
1300 * 760 * 120 |
1300 * 760 * 120 |
1400 * 750 * 130 |
1400 * 750 * 130 |
1500 * 800 * 140 |
1500 * 800 * 140 |
1500 * 800 * 150 |
1500 * 800 * 150 |
1600 * 900 * 160 |
1600 * 900 * 160 |
|
SERVO MOTOR POWER(KW) |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
4.5 |
4.5 |
|
MANUPULATOR OVERALL DIMENSION(MM)L*W*H |
3300 * 800 * 700 |
3300 * 800 * 700 |
3400 * 800 * 700 |
3400 * 800 * 700 |
3700 * 1000 * 800 |
3700 * 1000 * 800 |
3600 * 1000 * 800 |
3600 * 1000 * 800 |
4200 * 1200 * 100 |
4200 * 1200 * 100 |
|
MANIPULATOR WEIGHT(Kg) |
2000 |
2100 |
2500 |
2600 |
2900 |
3000 |
3200 |
3300 |
3700 |
3700 |
Features
High Output
20–45 pcs/min (depending on size)
Precision
±0.05 mm positioning accuracy ensures perfect die alignment-minimizes defects and extends tool life.
Fast Size Changeover
Modular grippers and digital servo presets enable full change (e.g., M30 → M48) in under 90 minutes.
After-Sales Service
On-Site Commissioning: Engineers install, calibrate parameters, synchronize heating cycles, and validate first-article quality.
Operator Training: Hands-on training on HMI operation, quick-change procedures, and daily maintenance.
24/7 Remote Support: Secure remote access for real-time diagnostics-resolves most issues without travel delays.
Fast Spare Parts Delivery: Critical spares (servo drivers, grippers, high-temp sensors) shipped within 48 hours globally.
Warranty: 12-month full coverage on core mechanical and electrical systems; extended service contracts available.
FAQ
What is the production speed range for different models?
Speed varies by capacity. Smaller models (160K series) achieve 35–45 pcs/min for M6–M20 nuts, while larger models (400K series) operate at 20–30 pcs/min for M48–M64 nuts to maintain precision under high loads.
Can the line handle stainless steel and alloy materials?
Yes. The induction heating parameters and press tonnage are adjustable to accommodate carbon steel, stainless steel (e.g., 316), and various alloy steels, tuned to each material's specific forging temperature window.
What is the maximum nut size this equipment can produce?
Our largest model (400K series) accommodates clamp diameters up to 100mm and heights up to 80mm, covering standard and heavy-duty nuts up to M64. Custom configurations are available for non-standard sizes.
How does the SANYE manipulator improve safety?
The manipulator completely eliminates manual handling of hot billets and forged parts. By automating transfers between heating, pressing, and ejection, it removes operators from high-temperature zones, significantly reducing burn risks.
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