Nut Former Automatic Equipment
A fully automatic hot-forming system for high-volume production of hex, flange, and heavy-duty nuts from M12 to M48.
Product Specification
|
MODEL |
160K-3 |
160K-3G |
200K-3 |
200K-3G |
250K-3 |
250K-3G |
315K-3 |
315K-3G |
400K-3 |
400K-3G |
|
MAX CLAMP DIAMETER(mm) |
55 |
55 |
60 |
60 |
70 |
70 |
85 |
85 |
100 |
100 |
|
MAX CLAMP HEIGHT(mm) |
50 |
50 |
60 |
60 |
60 |
60 |
75 |
75 |
80 |
80 |
|
SPEED(PCS/min) |
35-45 |
35-45 |
30-40 |
30-40 |
25-35 |
25-35 |
20-30 |
20-30 |
20-30 |
20-30 |
|
HEIGHT ADJUSTING RANGE(mm) |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
0-20 |
|
BEAM LIFTING HEIGHT DURING WORKING |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
/ |
0-120 |
|
STROKE(mm) |
170 |
170 |
220 |
220 |
250 |
250 |
250 |
250 |
300 |
300 |
|
TOP TABLE DIMENSION(mm)L*W*H |
700 * 660 * 60 |
700 * 660 * 60 |
800 * 700 * 80 |
800 * 700 * 80 |
800 * 750 * 90 |
800 * 750 * 90 |
800 * 750 * 100 |
800 * 750 * 100 |
1000 * 750 * 110 |
1000 * 750 * 110 |
|
DOWN TABLE DIMENSION (mm)L*W*H |
1300 * 760 * 120 |
1300 * 760 * 120 |
1400 * 750 * 130 |
1400 * 750 * 130 |
1500 * 800 * 140 |
1500 * 800 * 140 |
1500 * 800 * 150 |
1500 * 800 * 150 |
1600 * 900 * 160 |
1600 * 900 * 160 |
|
SERVO MOTOR POWER(KW) |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
3 |
4.5 |
4.5 |
4.5 |
|
MANUPULATOR OVERALL DIMENSION(MM)L*W*H |
3300 * 800 * 700 |
3300 * 800 * 700 |
3400 * 800 * 700 |
3400 * 800 * 700 |
3700 * 1000 * 800 |
3700 * 1000 * 800 |
3600 * 1000 * 800 |
3600 * 1000 * 800 |
4200 * 1200 * 100 |
4200 * 1200 * 100 |
|
MANIPULATOR WEIGHT(Kg) |
2000 |
2100 |
2500 |
2600 |
2900 |
3000 |
3200 |
3300 |
3700 |
3700 |
Features
High Output
20–45 pcs/min (size-dependent)
Precision
±0.05 mm transfer accuracy ensures perfect die alignment-reduces flash, cracks, and tool wear.
Fast Size Changeover
Modular grippers and digital presets enable full change (e.g., M24 → M36) in under 90 minutes.
After-Sales Service
On-Site Commissioning: Engineers install, calibrate servo parameters, synchronize heating cycles, and validate first-article quality.
Hands-On Training: Operators trained on HMI control, quick-change procedures, and daily maintenance routines.
24/7 Remote Support: Secure remote access for real-time diagnostics-resolves most issues without site visits.
Fast Spare Parts Delivery: Critical spares (servo drivers, grippers, high-temp sensors) shipped within 48 hours globally.
Warranty: 12-month full coverage on core mechanical and electrical systems; extended service contracts available.
FAQ
What is the production speed range for different models?
Speed varies by model capacity. Smaller models (160K series) achieve 35–45 pcs/min for M6–M20 nuts, while larger heavy-duty models (400K series) operate at 20–30 pcs/min for M48–M64 nuts to maintain forming precision under higher loads.
Can the line handle stainless steel and alloy materials?
Yes. The induction heating system and press tonnage are adjustable to accommodate carbon steel, stainless steel (e.g., 316 marine grade), and various alloy steels. Parameters are tuned based on the specific material's forging temperature window.
What is the maximum nut size this equipment can produce?
Our largest model (400K series) accommodates clamp diameters up to 100mm and heights up to 80mm, covering standard and heavy-duty nuts up to M64. Custom configurations are available for specialized non-standard sizes.
How does the manipulator improve safety?
The SANYE manipulator completely eliminates manual handling of hot billets and forged parts. By automating the transfer between heating, pressing, and ejection, it removes operators from high-temperature zones, significantly reducing burn risks and improving overall workplace safety.
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