Nut Hot Former Automatic Machine

Nut Hot Former Automatic Machine

Details
Safety is significantly enhanced by fully automatic hot forming lines. By removing workers from high-heat and high-pressure zones, the system reduces risks of burns or injuries common in manual forging. Automated manipulators handle hot billets, while safety interlocks and guards prevent access to moving parts, aligning with OSHA standards.
Category
Nut Former
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Description
Technical Parameters
Nut Hot Former Automatic Machine

A fully automatic hot forging machine for high-volume production of hex and flange nuts from M12 to M48. 

product-750-750
product-750-750

 

Product Specification

 

MODEL

160K-3

160K-3G

200K-3

200K-3G

250K-3

250K-3G

315K-3

315K-3G

400K-3

400K-3G

MAX CLAMP DIAMETER(mm)

55

55

60

60

70

70

85

85

100

100

MAX CLAMP HEIGHT(mm)

50

50

60

60

60

60

75

75

80

80

SPEED(PCS/min)

35-45

35-45

30-40

30-40

25-35

25-35

20-30

20-30

20-30

20-30

HEIGHT ADJUSTING RANGE(mm)

0-20

0-20

0-20

0-20

0-20

0-20

0-20

0-20

0-20

0-20

BEAM LIFTING HEIGHT DURING WORKING

/

0-120

/

0-120

/

0-120

/

0-120

/

0-120

STROKE(mm)

170

170

220

220

250

250

250

250

300

300

TOP TABLE DIMENSION(mm)L*W*H

700 * 660 * 60

700 * 660 * 60

800 * 700 * 80

800 * 700 * 80

800 * 750 * 90

800 * 750 * 90

800 * 750 * 100

800 * 750 * 100

1000 * 750 * 110

1000 * 750 * 110

DOWN TABLE DIMENSION (mm)L*W*H

1300 * 760 * 120

1300 * 760 * 120

1400 * 750 * 130

1400 * 750 * 130

1500 * 800 * 140

1500 * 800 * 140

1500 * 800 * 150

1500 * 800 * 150

1600 * 900 * 160

1600 * ​​​​​​​900 * ​​​​​​​​​​​​​​160

SERVO MOTOR POWER(KW)

3

4.5

3

4.5

3

4.5

3

4.5

4.5

4.5

MANUPULATOR OVERALL DIMENSION(MM)L*W*H

3300 * 800 * 700

3300 * 800 * 700

3400 * 800 * 700

3400 * ​​​​​​​​​​​​​​800 * ​​​​​​​700

3700 * ​​​​​​​​​​​​​​1000 * ​​​​​​​800

3700 * ​​​​​​​​​​​​​​1000 * ​​​​​​​800

3600 * ​​​​​​​​​​​​​​1000 * ​​​​​​​800

3600 * ​​​​​​​​​​​​​​1000 * ​​​​​​​800

4200 * ​​​​​​​​​​​​​​1200 * ​​​​​​​100

4200 * ​​​​​​​​​​​​​​1200 * ​​​​​​​100

MANIPULATOR WEIGHT(Kg)

2000

2100

2500

2600

2900

3000

3200

3300

3700

3700

 

 

 

Features

High Output
20–45 pcs/min (size-dependent)

 

Precision
±0.05 mm positioning accuracy ensures perfect die alignment-reduces flash, cracking, and tool wear.

 

Fast Size Change
Modular grippers + digital servo presets enable full changeover (e.g., M24 → M36) in under 90 minutes.

 

 

 

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After-Sales Service

On-Site Commissioning: Engineers install, calibrate servo parameters, synchronize heating cycles, and validate first-article quality.

 

Hands-On Training: Operators trained on HMI control, quick-change procedures, and daily maintenance routines.

 

24/7 Remote Support: Secure remote access for real-time diagnostics and parameter optimization-minimizes downtime.

 

Fast Spare Parts Delivery: Critical spares (servo drivers, gripper pads, high-temp sensors) stocked globally-shipped within 48 hours.

 

Warranty: 12-month full coverage on core mechanical and electrical systems; extended service contracts available.

 

 

 

FAQ

What is the specific size range for this nut former?
This series is optimized for M12 to M48 nuts, handling clamp diameters from 12mm to 48mm and billet lengths up to 150mm, covering the highest volume market segment for hex and flange nuts.

 

How quickly can we change over to a different nut size?
Using digital servo presets, the machine automatically adjusts stroke and timing. Combined with modular grippers, a full changeover (e.g., M20 to M24) takes under 90 minutes, allowing efficient mixed-batch production.

 

Can this integrate with our existing induction heater?
Yes, if your heater supports external PLC signaling. However, our integrated turnkey package (Heater + Former + Press) is recommended to guarantee perfect synchronization and achieve the claimed 30% energy savings.

 

Does the system support Industry 4.0 data collection?
Yes. Our PLC includes native Ethernet/IP and Modbus TCP ports, enabling seamless connection to MES/ERP systems for real-time monitoring of output, downtime, and energy usage.

 

How does the machine handle the extreme heat of the billets?
The manipulator arms are constructed with heat-resistant alloys and feature active cooling systems for critical components, ensuring stable operation in environments exceeding 1000°C without degradation in precision.

 

 

 

 

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