Bearing Ring Hot Former

Bearing Ring Hot Former

Details
A fully automatic production line for bearing ring forging offers transformative advantages, revolutionizing efficiency, quality, and cost-effectiveness in manufacturing. By integrating advanced technologies like induction heating, robotic manipulators, and multi-station hydraulic presses, the system automates the entire process from raw material feeding to finished ring ejection, requiring minimal human intervention—typically one operator per shift.
Category
Bearing Ring Former
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Description
Technical Parameters

Introduction

 

The bearing ring hot former machine is used for high-temperature precision forming of bearing rings.

 

Features

1. Precision Forging

Achieves ±0.05mm tolerance with high-precision hydraulic presses and PLC-controlled induction heating.

 

2. High Forging Speed

Forging rate of 30-35 rings per minute, achieved with high-speed multi-station presses.

 

3. Automated Quality Control

Defect rate below 2%, ensured by real-time laser and vision inspection systems.

 

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Product Specification

 

MODEL

160K-3

160K-3G

200K-3

200K-3G

250K-3

250K-3G

315K-3

315K-3G

400K-3

400K-3G

MAX CLAMP DIAMETER(mm)

55

55

60

60

70

70

85

85

100

100

MAX CLAMP HEIGHT(mm)

50

50

60

60

60

60

75

75

80

80

SPEED(PCS/min)

35-45

35-45

30-40

30-40

25-35

25-35

20-30

20-30

20-30

20-30

HEIGHT ADJUSTING RANGE(mm)

0-20

0-20

0-20

0-20

0-20

0-20

0-20

0-20

0-20

0-20

BEAM LIFTING HEIGHT DURING WORKING

/

0-120

/

0-120

/

0-120

/

0-120

/

0-120

STROKE(mm)

170

170

220

220

250

250

250

250

300

300

TOP TABLE DIMENSION(mm)L*W*H

700 * 660 * 60

700 * 660 * 60

800 * 700 * 80

800 * 700 * 80

800 * 750 * 90

800 * 750 * 90

800 * 750 * 100

800 * 750 * 100

1000 * 750 * 110

1000 * 750 * 110

DOWN TABLE DIMENSION (mm)L*W*H

1300 * 760 * 120

1300 * 760 * 120

1400 * 750 * 130

1400 * 750 * 130

1500 * 800 * 140

1500 * 800 * 140

1500 * 800 * 150

1500 * 800 * 150

1600 * 900 * 160

1600 * 900 * 160

SERVO MOTOR POWER(KW)

3

4.5

3

4.5

3

4.5

3

4.5

4.5

4.5

MANUPULATOR OVERALL DIMENSION(MM)L*W*H

3300 * 800 * 700

3300 * 800 * 700

3400 * 800 * 700

3400 * 800 * 700

3700 * 1000 * 800

3700 * 1000 * 800

3600 * 1000 * 800

3600 * 1000 * 800

4200 * 1200 * 100

4200 * 1200 * 100

MANIPULATOR WEIGHT(Kg)

2000

2100

2500

2600

2900

3000

3200

3300

3700

3700

 

Application

 

SANYE manipulator is widely used in the hot forging industry, such as nuts, washers, bearing rings, etc. According to the different specifications of forged products, corresponding models are used. The complete production line includes: feeding machine, induction heating furnace, press machine, and manipulator. SANYE manipulator controls the entire production line, achieving the standard of fully automated production at the hot forging end.
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Company Advantages

 

 

1. Expertise in Automation

We specialize in the integration of automation technologies for manufacturing, improving operational efficiency and consistency.
 
 

2. Streamlined Production Process

With minimal manual intervention, our production line achieves high throughput, ensuring timely delivery even for large orders.
 

 

3. Strong After-Sales Support

We provide comprehensive customer service, including installation, training, and technical support to ensure smooth operation.
 
 

FAQ

 

 

1. What is the lead time for receiving the equipment?

The typical lead time is 4-6 weeks, depending on customization requirements and order volume.
 
 

2. How long will the equipment last?

With proper maintenance, our equipment is designed for long-term use, typically lasting 10-15 years.
 

 

3. Do you offer custom configurations for different production needs?

Yes, we can customize configurations based on your production volume and specific requirements.

 

 

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